Complete user guide for ChromaAnalyzer desktop application.
ChromaAnalyzer is a desktop application for chromatography column performance assessment using Direct Transition Analysis (DTA) and Moment Analysis methods. The application provides a step-by-step guided workflow for analyzing chromatography data to evaluate column integrity, performance trends, and process control. For this application to properly calculate metrics, the data should be retrieved from the process historian or equivalent in a complete and consistent format. For example, PI "event frames" can be used to quickly and consistently retrieve data from the process historian. The data should contain a single and significant chromatography transition per batch, for example a shift in conductivity during a buffer change. For best results, a normalised "Column Volume" (CV) column should be used on the x-axis, rather than a time or raw volume column.
Import chromatography data files into the application for analysis. This is the foundation step where you bring your experimental data into ChromaAnalyzer. The quality and completeness of your data will directly impact all subsequent analysis steps, so it's important to ensure your data is properly formatted and contains all necessary columns before proceeding. The application will automatically detect data types and provide a summary to help you verify that the import was successful.
Define the role of each data column and configure analysis parameters. Proper column assignment is critical for accurate analysis - the application needs to understand which columns contain your batch identifiers, signal data, volume measurements, and other key variables. This step also allows you to preview your data to ensure the assignments are correct before moving forward. Getting this right will ensure all subsequent calculations and visualizations use the appropriate data.
Configure and apply data preprocessing steps to prepare for transition analysis. The level of smoothing required will depend on the level of noise in the data and resolution of the data. Care should be taken to ensure that the data is smoothed to reduce noise while also maintaining the original shape of the signal. This is particularly important for the derivative curve, as some metrics are particularly sensitive to the level of processing. This step will always require some level of subjectivity.
Review calculated transition analysis metrics and export results. This step presents the core analytical outputs from your chromatography data - the calculated performance metrics that quantify column behavior and efficiency. These metrics form the foundation for all subsequent statistical analysis, control charting, and process monitoring. Take time to review the values for reasonableness and export the data for documentation or further analysis in other tools.
Calculate statistical control limits for process monitoring and outlier detection. Control limits establish the boundaries of normal process variation based on your historical data. These statistical boundaries are essential for distinguishing between common cause variation (normal process fluctuations) and special cause variation (unusual events that require investigation). By setting these limits using stable reference batches, you create a baseline for ongoing process monitoring and can objectively identify when your chromatography process is operating outside expected parameters.
Visualize process performance across all metrics and batches using the heatmaps. Heatmaps provide a powerful overview of your entire dataset at once, allowing you to quickly spot patterns, correlations, and outliers across multiple metrics simultaneously. This bird's-eye view is invaluable for identifying systematic issues, understanding how different metrics relate to each other, and pinpointing batches or time periods that require investigation. The color-coding makes it easy to see which areas of your process are performing well and which need attention.
The heatmap uses a colorblind friendly palette based on the number of standard deviations from the process mean. Limits are based on those calculated on the previous step. Note that in order to prevent large outliers from skewing the color mapping, the scale maxes out at greater than or equal to 3 standard deviations from the process mean.
Generate individual statistical process control charts for detailed metric analysis. Control charts are essential for monitoring process stability over time and detecting when your chromatography process goes out of statistical control. They help you identify trends, shifts, or unusual patterns that might indicate equipment issues, resin degradation, or subtle process shifts.
Perform advanced pattern recognition and batch grouping analysis. Clustering analysis helps identify hidden patterns and relationships between batches that may not be obvious from individual control charts or heatmaps. This is particularly valuable for understanding process variations, identifying similar operating conditions, detecting outlier groups, and optimizing process parameters.
Kim N, Kwon S, Kim Y, Kim G, Kim Y, Saxena L. Predictive Algorithm Modeling for Early Assessments in Downstream Processing: Using Direct Transition and Moment Analysis To Assess Chromatography Column Integrity at Production Scale. BioProcess International. 2023;March 21. Available at: https://www.bioprocessintl.com/chromatography/predictive-algorithm-modeling-for-early-assessments-in-downstream-processing-using-direct-transition-and-moment-analysis-to-assess-chromatography-column-integrity-at-production-scale